by Ana Urbina (Admin)
Sensor technology in hot forming: The core of PH-Inspector’s performance levels
Following our introduction to the PH-Inspector system, this article takes a closer look at the sensor technology that defines each tier. While every PH-Inspector variant shares the same unified platform for inline process monitoring, automated part tracking, and lab data integration, the choice of IR-Sensor determines the level of precision, image fidelity, and analytical depth.
ECO | The essential foundation for digital process control
The ECO variant introduces manufacturers to infrared process monitoring with dependable long-wavelength IR cameras, such as the TV30 ThermoView and IRSX series. These devices visualize the surface temperature of pressed components in real time.
Long-wavelength sensors are robust, stable, and ideal for general-purpose thermal imaging, even in challenging plant conditions. Although they are not application-specific, their thermal maps are clear and consistent for essential process verification and traceability.
This is why ECO is the perfect budget option for clients implementing digital quality assurance for the first time.
Premium | Our recommended pick for high-insight line monitoring
Best value for money
The Premium configuration raises the bar with short- and medium-wavelength devices, combining a CIR IR camera, MP300 line scanner, and PyroView IR camera.
Shorter wavelengths are more robust against surface emissivity variations, resulting in sharper, higher-contrast images and CQI9 conform, trustful Temperature Readings. The line scanner then reveals a superior level of detail within the thermal image, as the device continuously measures temperature along the entire blank width.
Meanwhile, the CIR camera ensures precise blank positioning and geometry monitoring. Together, these devices enable intelligent detection of temperature distribution, deformation trends, and cycle stability, providing actionable data for process optimization.
Premium is designed for manufacturers seeking deeper insight and smarter control without compromising production speed.
Platinum | Maximum fidelity for advanced process control
At the top tier, Platinum represents the highest standard of precision and image fidelity. It features a cooled SWIR (Short-Wave Infrared) camera and a PyroView camera.
Cooled SWIR sensors operate in shorter wavelength ranges and use an internal cooling system to minimize thermal noise, dramatically improving visuals. This enables detection of minute temperature variations and microstructural inconsistencies that standard sensors cannot perceive.
By combining SWIR’s fine-detail thermal response with PyroView’s calibrated accuracy, Platinum achieves real-time imaging suited for AI-driven quality control, digital twins, and research-grade process optimization.
This level of precision is essential for top-tier press hardening lines producing safety-critical or high-strength components where every degree counts.
Select according to the needs of your business
All PH-Inspector variants share the same digital foundation, built around a unified MS-SQL database, PDA module, and lab integration interface, ensuring every setup grows seamlessly with your production demands. The difference is in the IR-Sensor device.
Choose and expand your PH-Inspector as your business grows. Contact our experts to learn more about our modular solutions.