by Farabi Nishi
What if the next failure in your battery line is already happening and you can’t see it?
Even when a battery appears flawless during assembly or testing, subtle thermal deviations may already be developing internally. These minor temperature changes can happen due to misaligned cells or increasing contact resistance. If not identified at an early stage, such issues can affect product reliability with extremely dangerous consequences.
This is where our BM-Inspector makes a difference. Hidden thermal effects are no longer invisible. Anomalies are detected in real time, right on the production line, removing the reliance on delayed checks or external testing, and providing the insights you can trust and act on immediately.
BM-Inspector: Traceability and Early Thermal Insight for Reliable Battery Production
The BM-Inspector is a complete inspection system combining industrial IR camera technology with a dedicated IT and software module. Thermal images of each battery module are captured during production and immediately analyzed using recipe-based parameters and defined regions of interest. The result? Online OK/NOK feedback is sent straight to your PLC via OPC-UA, while all data and thermal images are stored for offline analysis, traceability, and long-term process evaluation.
What makes the BM-Inspector the superior alternative? By combining our robust hardware with intelligent CSA (Cyber Security Act) conform software, our BM-Inspector pushes the limit of speed and accuracy that other alternatives won’t, a key advantage in applications that demand the utmost urgency when an anomaly can quickly snowball into an explosive event. The small, yet crucial difference in reaction times ensures the safety of people, your plant and products.
BM-Inspector ECO: Reliable Thermal Control, Simplified for Your Line
As an alternative to the full system, the BM-Inspector ECO provides a cost-efficient configuration focused on essential thermal monitoring functions. This version is particularly suited for pilot lines, smaller production setups, or applications where targeted temperature monitoring is required without additional system complexity.
Whether deployed as a fully featured system or the streamlined ECO version, it provides it’s a future-ready solution that keeps production safe, efficient, and reliable—making invisible risks visible before they ever become a problem.
Contact our team today and bring real-time insight to your production line with our system!